The Order Batching Concept Implemented In Real Smart Warehouse
Distribution companies often store goods in large warehouses. Orders are collected and prepared for transport. Large-scale warehouses are often divided into sectors. Each worker collects a part of the order from the assigned sector. In that case, workers often pick small orders and the process is not optimal. Therefore, order batching is done, where one worker collects multiple orders at a time. In this paper, an innovative concept of orders batching in a warehouse with a 48-hour delivery based on a metaheuristic approach is described. The algorithm divides each order by sectors. An analysis of each part of the order is done and the possibility of batching based on the order content is checked. The order batching is based on the discrete Bat algorithm. The transport scheme and the order of loading goods into the truck are observed. In the order picking process, a number of standard constraints such as weight and item priorities are considered. The concept has been implemented and tested for 50 days of warehouse operation in one of the largest warehouses in Bosnia and Herzegovina. The algorithm is compared with the earlier approach of collecting orders in the warehouse, and significant progress has been observed in the number of kilometers traveled on a daily basis.