This paper describes influences of heat input on leg size of pulsed GMAW fillet welds of unalloyed steel with thicknesses of 4 mm, in horizontal and overhead position. Varied parameters were welding current and speed, while voltage and current profile were predefined by welding equipment manufacturer. Influence is described through models based on linear regression analysis. Comparison is made between developed models, as well as with those available in literature.

In GMAW welding, there are several types of metal transfer that are primarily determined by the primary welding parameters. Different metal transfers in an electric arc are characteristic of different applications. In this paper, a detailed characterization of the pulse transfer of metals in an electric arc is performed, including the characterization of parameters and criteria for their selection on the used power source for welding Welbee. For a given Welbee device, the choice of parameters in steel welding is shown, as well as the synergy function that is characteristic of these devices. Welding was performed on structural steels, with previously adopted parameters, accompanied by recording the dynamic characteristics of current and voltage with an oscilloscope. Based on the available literature sources, the existing models for heat input calculation in GMAW pulse welding were analysed in detail. Heat input calculation for welded steel sheets was performed by using one of them, with current and voltage profiles recorded with an oscilloscope. After the experiment, the obtained results were elaborated, and general comments were given regarding influence of parameters on the quality of welded joints.

Abstract This paper describes influences of heat input on geometry of GMAW fillet welds of unalloyed steel with thicknesses of 8 mm. Welding current and speed are varied, as parameters influencing heat input, while weld size, reinforcement, penetration, dilution and weld asymmetry are considered as geometry properties. All of them are obtained through measurements on macro-sections. Influence of heat input on geometry is presented through the model based on regression analysis.

Widely used additive manufacturing technique for plastic materials is Fused Deposition Modelling (FDM). The FDM technology has gained interest in industry for a wide range of applications, especially today when large number of different materials on the market are available. There are many different manufacturers for the same FDM material where the difference in price goes up to 50%. This experimental study investigates possible difference in strength of the 3D printed PLA material of five different manufacturers. All specimens are 3D printed on Ultimaker S5 printer with the same printing parameters, and they are all the same colour.

Welded products of quenched and tempered (QT) structural steels are used from ambient to moderately low design/service temperatures. Therefore, besides base metal, a weld also must possess required minimal design impact toughness (KV) at temperatures lower than transition temperature (TT), where the transition from ductile to brittle fracture occurs. A common way to determine transition temperature is by use of appropriate fitting curves, in accordance with specified standardised criterion. From the point of welding procedure evaluation, it is important to analyse welds for its impact toughness and transition temperature, particularly for three main zones: weld metal, heat-affected zone (HAZ) and base metal. This paper covers welds of two QT steel grades, 690 and 890, which are interesting regarding their yield strength and characteristic weld zones. Basic details of gas metal arc welding (GMAW, process used in this experiment) are provided, while temperatures for impact toughness tests of weld zones were varied from +20 °C down to -60 °C. Based on acquired experimental results of impact toughness, fitting curves were developed by use of Oldfield model, e.g. hyperbolic tangent function. Acquired transition temperatures (TT) from fitting curves show mostly allowable values for all three weld zones. As expected, lower strength grade 690 possess higher impact toughness, in comparison to higher strength grade 890. The standardized criteria of minimal absorbed energy of 30 J (KV) and 50 % of shear fracture (SF) show different transition temperatures (TT-30J and TT-50%SF), while general dependence of impact toughness to shear fracture (KV vs. SF) shows a reasonable trend. Finally, used GMAW procedures may be considered as acceptable, since for both steel grades (690 and 890) all three weld zones show better TT-30J values than minimal required by standard (TT-30J=-40 °C) for QT structural steels.

This paper presents principal influences of heat input and welding position on geometrical properties of fillet welds for conventional and pulsed GMAW of unalloyed steel. We took into consideration geometrical properties such as fillet weld size, penetration, dilution and reinforcement. All presented influences are represented by fitting curves, based on simple linear regression of experimental data provided by visual and macro-section examination.