Condition monitoring is a fundamental technology that enables predictive maintenance of automation systems. However, as automation systems increase in complexity, the development of condition monitoring software becomes a challenging task that requires extensive knowledge from multiple engineering disciplines. In this context, the identification and specification of condition monitoring software requirements play a key role. Neglecting these tasks often results in costly problems during later stages of systems development. Currently, means to support interdisciplinary requirements engineering within condition monitoring software development are missing. In particular, there is a need for a systematic process that supports modeling condition monitoring requirements. In this paper, we present our solution - a profile based on the extension of the SysML, which is commonly used to engineer requirements in automation systems. The profile allows specification of condition monitoring software requirements and thus enables a more domain-specific requirements engineering approach. We illustrate this approach on a heat exchanger condition monitoring system, explain the particular modeling steps, and present lessons learned.
The process of beer brewing is very complex as it has to fulfill strict demands on the product quality as well as on the availability and the performance of the plant. As a consequence, a condition monitoring of the beer brewing process and its visualization plays an important role such that all relevant deviations are detected as early as possible by the production manager. While a general process for condition monitoring already exists, there currently exists no approach to realize this process for the domain of beer brewing.Therefore, this paper presents a condition monitoring system for the beer brewing process developed in an industrial project. This condition monitoring system is based on Key Performance Indicators (KPIs) that support the production manager in evaluating the actual state of the production processes. A set of brewery-specific KPIs are determined and discussed in the paper. In addition, software architecture and visualization of the KPIs in a brewery-specific dashboard are presented. We evaluate our concept at various beer breweries and report about lessons that we have learned.
Condition monitoring enables companies from all industrial branches to maintain high availability of their automation systems. Thus, condition monitoring is a fundamental technology to maximize operational productivity by predicting potential fault occurrences that lead to unavailability of the automation systems. Today, performing condition monitoring is successfully achieved using custom-developed software solutions. However, the development of these software solutions is a challenging task as it requires extensive knowledge from multiple engineering disciplines. In this context, there is a high need for a systematic way to formalize this knowledge. Ontologies have had significant success in fulfilling this need by providing a formal model of domain concepts and their relations.In this paper, we present our condition monitoring ontology for automation systems and contribute with a conceptual model. This ontology incorporates ISO standards for condition monitoring and key performance indicators (KPIs). KPIs aggregate numerous sensor values in a few understandable numbers and, therefore, provide more efficient insight in condition of automation systems. To evaluate our work, we developed a condition monitoring knowledge-based system for a centrifugal separator based on the proposed ontology in an industrial project and report about lessons learned.
Communication between two or more participants is obtained through a non ideal transmission medium. Such medium is usually characterised by different types of distortions which affect transmitted signal. Many of them are not completely avoidable. In order to minimize their effect at the receiver end, adequate performance measure of distortion-to-signal influence is needed. As the one of the most reliable measures for evaluating total distortion on transmitted signal, from transmitter to receiver end, we consider a bit error rate. In this paper, we propose a low-cost bit error rate measuring system constructed as RTL-SDR based wireless Hardware-In-The-Loop system. The proposed measuring system is tested in indoor environments on BPSK modulated signals. Obtained results show high matching with theoretical expectations. Also, for the proposed system adequate graphical user interface is created in the Matlab.
High availability of automation systems is one of the main goals for the companies from all industrial branches. To achieve and maintain this high availability, the condition monitoring of the automation systems is an essential building block. However, as automation systems become increasingly equipped with numerous mechanical, electrical, and software components, creating a condition monitoring solution is becoming more and more challenging and requires knowledge from multiple engineering disciplines. Today, creating a condition monitoring solution is mostly based on the experience and preferences of the developers without a systematic and interdisciplinary method. Today, methods and tools supporting an interdisciplinary development exist. However, they do not fully consider condition monitoring relevant information. In addition, tools that increase software productivity and ease the adjustment of condition monitoring software are lacking. The main goal of this paper is to narrow the condition monitoring expertise gap by proposing convenient, systematic, and automated techniques to support the development of condition monitoring solutions from their design to their implementation. To achieve this goal, we propose an extension of the CONSENS systems engineering method to face issues caused in the design phase. By adopting a Model-Driven Development (MDD) approach, we propose a Domain-Specific Language (DSL) for condition monitoring that promotes increased understandability, and automation during the software implementation phase.
Smart grid introduces numerous tools and services that did not exist in traditional distribution grids. Software for these new services will have to be developed. This paper shows how it is possible to introduce certain software development methodologies in smart grid application development, especially for the development of user friendly interface. Such development methodologies offer increasing benefits at all stages of software development life cycle (SDLC), especially at implementation and maintenance phases. Paper demonstrates how methodologies like model driven software development (MDSD) help developers to deliver reliable software quickly, while making sure future maintenance can be done in a cost efficient way.
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