In this paper, the influence of four factors on the forces during cutting, especially on the friction force was investigated. These factors are water quantity in MQL, speed, depth, and feed rate. In this study, the optimization of those factors to find their optimal combination for obtaining minimal intensity friction force has been looked into. The null hypothesis is that by using the MQL technique, the friction force can be significantly reduced. The experiment was planned using Taguchis L9 design of experiments. The study included performing the machining of the workpiece through different combinations of levels for the spindle speed, feed rate, amount of water, and depth of cut as the main parameters.
The paper presents one aspect of the analysis of energy consumption and productivity of the manufacturing operation. As an example of the operation, the operation of turning with a single-blade tool was taken. Sustainable development in its general concept implies sustainable materials, sustainable design, and sustainable manufacturing. This paper presents an analysis of one important part of sustainable manufacturing, and that is energy saving. The experimental study was conducted as follows. In laboratory conditions, an experimental-mathematical regression model of the relationship between cutting force and processing conditions was defined. Machining experiments were performed under ECO-friendly conditions with technology known as MQCL (Minimum Quantity Cooling Lubrication) machining. The obtained mathematical model was used to calculate the energy consumption and the workpiece material removal rate (MRR, productivity). The results of the analysis showed that there is a lot of space for optimization of machining conditions from the aspect of power consumption, with mandatory calculation and other machining costs, above all, the cost of tools and machine tools. In this regard, recommendations for analysis with the aim of power saving are given.
In the recent years, 3D printing has become a topic of great interest from both academic and the industrial sector through the increasing importance of Industry 4.0. This technology is based on layer-by-layer melting of materials to create a three-dimensional object. It is also known as additive production, and it is feasible through several different methods such as stereolithography, selective laser melting and sintering (SLM, SLS), these are just some of the examples, but fused decomposition modeling (FDM) has become the most interesting technique.This paper seeks to analyze the fracture strength (torque) of coupled gears made out of PLA plastic produced by the 3D printing process. To reduce the number of experimental measurements, the Taguchi L8(27) orthogonal array was used to analyze the influence of factors on two level. Investigated factors were: wall thickness, infill and number of infill lines, layer height, temperature, cooling and speed. Finally, optimization of most influential factors according to maximum torque was preformed, using Taguchi method too.
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