Cavitation erosion monitoring of mullite ceramic sample using image analysis
Numerous industrial equipment are designed to withstand harsh operating conditions that among others include cavitation erosion. This study examined the cavitation erosion behavior of mullite, a common material used in furnace linings and casting processes such as Lost Foam which is a novel way to produce castings offering both high quality and reasonably priced. The ultrasonic vibratory method with a stationary sample was employed to achieve cavitation erosion, while image analysis was used to measure the degree of surface deterioration. This study aimed to assess the lifetime of mullite under cavitation exposure by quantifying the morphological parameters of the defects through image analysis and by monitoring material behavior. The obtained results were discussed and analyzed in order to understand degradation mechanisms and sample resistance to cavitation erosion. The results demonstrate that mullite is highly resistant to cavitation, as the volume loss is minimal and the surface degradation is below 6% after 180 minutes of exposure.