A Review of Recent Advances and Future Trends in Wire Arc Additive Manufacturing
This article provides an overview of Direct Energy Deposition – Arc technology (DED-Arc), also known as Wire Arc Additive Manufacturing (WAAM), which involves the deposition of metal wire using an arc power source and a CNC or robotic manipulator. The high deposition rate of WAAM justifies its use for the manufacturing of small to large-size components with lower resolution and less complex geometry. However, the use of wire as feedstock in the WAAM process has certain advantages and disadvantages, which are explained in detail. The WAAM specialties are in-situ alloying and the production of functionally graded materials (FGMs). Various sensors, path planning, process control, and FEM simulation from WAAM are used to reduce material and energy consumption and make the process more sustainable. Post-processing techniques are also discussed as a method of improving the quality of the final product. Finally, the prospects of the WAAM process are presented.