Data Acquisition and Simulation Software as Tools for Medium Voltage Switchgear Assessment and Optimization

Abstract This paper describes the advantages of using data acquisition systems and software modelling tools to support the assessment and therefore redesign of the existing medium voltage switchgear. A 38kV/630A load break linear puffer (LP) will be used as an example for this study. In house testing was conducted to capture important design parameters of the switch such as displacement, velocity of mechanical parts and gas pressure using various sensors and three different measurement setups. The first setup, which is primarily intended for no-load measurements, consists of a DAQ system equipped with different types of sensors - two rotational encoders, three laser-based distance sensors, six pressure sensors, contact separation measurement, and a high-speed camera integrated and synchronized with the measurement system. The second and third setups, which are suitable both for no-load and on-load measurements, are based on state-of-the-art DAQ systems, which use three piezo-electric based pressure sensors, two fibre-optic based pressure sensors, three laser-based distance sensors and a high speed camera synchronized with the measurement system. The data acquired by the measurement systems is used in combination with an in-house developed simulation software HV CB Simulation, which enables simulating and predicting various variables of switching devices. Moreover, high speed camera videos analysed with both commercial and in-house developed image processing software, visualize and reveal many otherwise inaccessible occurrences. In addition to a comprehensive analysis of the proposed data acquisition and simulation setups, three design improvements in the linear puffer design - increase of the opening speed, removal of the flexible conductors and the length increase of the puffer cylinder - are presented and discussed in this paper.